Sunday, March 17, 2019

Procedure For Making High-Quality Stabilized Wood

By Paul Thomas


Wood-turners hold every scrap of these substances in their shops due to its scarcity and expensive nature. However, some of them throw away pieces that look too soft because they have no idea of how they can be turned. From the furniture industry, different commercialized planks that are stabilized are available whereby any carpenter can easily stabilize them hence saving costs of obtaining them. This article takes a look into the preparation of stabilized wood and its many advantages.

What is wood stabilization? This is a common question that carpenters and furniture dealers might want to know. The process involves taking different pieces of soft timber together and hardening them using commercial resins. These resins are useful in displacing available air in grain structure and ensuring that no moisture shall be present after the treatment.

How do you start stabilizing a blank? Blanks cannot be treated successfully if they are not completely dry. Any trace of moisture will contribute to resin resistance which might alter the outcome of the final product. As such, you have to ensure that all blanks that are about to be stabilized have moisture that is below 10%. Place the moist blanks on drying racks for a day or two until moisture goes down to the best levels.

The dried blanks will have minimal moisture level that does not go beyond ten percent. Prepare your processing kit and the resins before bringing them in. The kit comprises of the inner chamber, vacuum generator, a stainless steel pot and anti-float plate. The pots are filled with a mixture of resin whereby the dry pieces are inserted and left to boil until they are confirmed to be soaked.

After 30 minutes of a running vacuum generator, your timber will be soaked with the resins and ready for another stage. However, you must check whether the blanks are floating or not because when you find them floating, it means they are not yet soaked as required. The procedure can be repeated for another half hour to ensure that every part of the blank is soaked. Complete the process by removing the blanks from the pots and cleaning it to prevent gumming up of resins and other wastes.

Once all the blanks are soaked, your next step is to have them cured. For this, you need to wrap each piece using some aluminum foils that will prevent it from succumbing to direct heat when drying them. A toaster or a kitchen oven that is capable of producing temperatures of up to 200 degrees should be used.

Carpenters and other woodwork professionals may not prefer this method from lack of enough capital. Several mechanisms of stabilizing timber exist and you can use any that seems easy and cheaper to you. For instance, a wood hardener is used in stabilizing blanks where after sanding it, you apply the substance using a brush.

Furniture buyers understand the difficulties that carpenters go through when looking for timber and have no problem paying the hefty sums to obtain a single piece of furniture. As such, all carpenters must use the best mechanisms of getting stabilized timber. The above guide will be instrumental in the production of quality timber products.




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